Thursday, September 10, 2020

Mixer Machine

 

Features

  • Detergents, chemicals, food products, bakery items,
  • Liquid with powder, granules mixing etc
  • Easy to Oprate


Samples

            
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Industrial Mixer Machine in Pakistan – Complete Guide by Revolution Engineering Services



Mixing machines are one of the most versatile and essential types of industrial equipment used in almost every manufacturing sector.
From food processing to chemicals, detergents, animal feed, and bakery products — an efficient industrial mixer ensures uniform blending, consistent product quality, and increased production efficiency.

At Revolution Engineering Services, we design and manufacture high-quality customized mixer machines for all industries.
Our mixers are built with premium-grade stainless steel, durable structure, and powerful motors designed for continuous operation.

Types of Industrial Mixer Machines



Revolution Engineering Services manufactures a wide range of mixers, each suited for specific materials and production needs. Below are the most commonly used types:

1. Ribbon Mixer

The ribbon mixer is the most widely used industrial mixer.
It consists of a U-shaped horizontal trough and a double helical ribbon agitator.
The outer ribbon moves the material in one direction while the inner ribbon moves it in the opposite direction, ensuring perfect blending within minutes.

Advantages:

  • Ideal for powders, granules, and dry material mixing

  • Ensures uniform mixing without dead zones

  • Low power consumption

  • Available in different sizes from 50 kg to 1000 kg capacity

Common Uses: Detergent powders, chemicals, flour, feed, and spice mixing.

2. Paddle Mixer



The paddle mixer uses specially designed paddles that lift and fold the material in a three-dimensional motion.
This type is suitable for semi-wet and sticky materials.

Advantages:

  • Gentle but thorough mixing

  • Suitable for viscous and semi-liquid products

  • Easy to clean and maintain

  • Customizable paddles according to material type

Common Uses: Feed mixing, animal supplements, fertilizers, and moist powder materials.

3. Double Cone Mixer



The double cone mixer is used for gentle and precise mixing of powders and granules.
It works on the principle of tumbling action without using internal blades or ribbons.

Advantages:

  • No heat generation during mixing

  • Ideal for heat-sensitive materials

  • Highly efficient for fine powder blending

  • Uniform mixing in less time

Common Uses: Pharmaceutical powders, chemicals, and dry food ingredients.

4. Vertical Mixer



The vertical mixer is designed for limited floor space and quick operation.
It mixes materials using a vertical screw or blades that move the material upward and downward repeatedly.

Advantages:

  • Compact design and easy to install

  • Fast mixing cycle

  • Suitable for small to medium production setups

Common Uses: Feed mixing, plastic granules, dry food, and powder materials.

Applications of Mixer Machines in Various Industries

1. Chemical Mixing

(Image: Chemical mixer for powder and liquid chemicals)
Industrial mixers are essential for mixing raw materials in chemical plants.
They are used for blending powder chemicals, resins, pigments, and other additives to produce paints, cleaning agents, and other chemical formulations.

2. Detergent and Soap Production

(Image: Detergent powder mixing process)
In the detergent and soap industry, mixers are used for blending raw materials like soda ash, surfactants, fragrances, and colourants.
Ribbon mixers are ideal for powder detergents, while paddle mixers are used for paste-type soap and semi-wet materials.

Benefits:

  • Uniform mixing ensures consistent detergent quality

  • Strong body suitable for heavy-duty operation

  • Stainless steel inner surface prevents chemical reaction and rusting

3. Bakery and Food Industry

(Image: Bakery mixer blending flour and ingredients)
In bakeries, mixers are used to prepare dough, cake mixtures, and spice blends.
Our food-grade mixers are made from high-quality stainless steel, ensuring hygiene and easy cleaning.

Applications:

  • Dough mixing for bread, naan, and roti plants

  • Mixing of flour, sugar, and flavours for snacks

  • Blending spices and seasoning for Nimko and Slanty production lines

4. Animal Feed and Wanda Mixing

(Image: Feed and wanda mixer in operation)
The feed mixer is one of the most in-demand machines in Pakistan’s livestock and poultry industry.
It blends various grains, minerals, vitamins, and additives to produce uniform and nutritious animal feed.

Benefits:

  • Uniform feed consistency improves animal growth

  • Adjustable mixing time and speed

  • Strong blades and balanced motor for continuous operation

5. Powder and Plastic Mixing

(Image: Plastic granules and powder mixer)
Mixers are widely used for blending plastic granules, colour pigments, and powder materials before extrusion or molding.
Our mixers can be equipped with heaters for preheating materials before processing.

Customization Options

At Revolution Engineering Services, every mixer can be customized according to your material type, capacity, and application.
You can choose:

  • Material: Stainless Steel 304 or 316 Grade

  • Capacity: 50 kg to 2000 kg

  • Design: Ribbon, Paddle, or Combination

  • Motor Power: From 2 HP to 20 HP

  • Optional Features: Heating Jacket, Cooling Jacket, Variable Speed Control, and Safety Cover

Quality and Construction

Our mixers are built using high-grade stainless steel, industrial-grade motors, and precision engineering to ensure durability and performance.
Every mixer goes through a strict quality inspection process before delivery.

Main Features:

  • Heavy-duty gear and motor system

  • Rust-proof and hygienic stainless steel body

  • Energy-efficient and vibration-free operation

  • Easy to clean and maintain design

  • Long operational life even under continuous use

Conclusion

If you are planning to start or upgrade your manufacturing unit for chemical mixing, detergent production, food processing, or feed manufacturing,
Revolution Engineering Services provides the best-quality industrial mixer machines in Pakistan, designed for durability, efficiency, and performance.

Whether you need a ribbon mixer, paddle mixer, or custom design, we can build it exactly as per your production requirements.

Contact Revolution Engineering Services today to discuss your customized industrial mixer setup.
(Image: Revolution Engineering Services workshop – Mixer manufacturing section)



CONTACT US 
Email: awais.iqbal.chaudhry@gmail.com 
+92-301-6255502
Whatsapp Only
Gujranwala Pakistan

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